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I had already for some time a HP8656b synthesizer running from 0.1 until 990 MHz
After owning this for several years I wanted to do some measurements with this unit but after some trials I became suspicious that it had no RF output, the instrument was no longer working A bit confused what was going on I measured with a power meter
for RF but nothing, I listened with a receiver if I could hear a carrier but
nothing also, I had to repair this unit. On internet I searched for manuals of the unit and even better I found the operating and service manual. I removed the top and bottom plates and took a look at the instrument internal.
+15 Volt indicator led not burning I looked in the service manual but the quality of it was not very readable, these were scanned pages and most details were not readable. I tried to look further in the documentation but leading me to nothing at all. Also I found some Youtube movies for repair of this synthesizer but off course these had different problems. After searching again the internet I found a service manual in
better quality and also schematics which were combined to one document I kept on searching for the defect in my instrument without result but I suspected the +15 Volt regulator to be the problem. Measuring at a measurement point I found the +25 Volt going to
the +15V regulator alive and I removed the regulator and checked it on a
separate power supply. Before ordering a new regulator I decided to test the instrument with an external power supply of 15 Volt and then all was working fine, so after that I was convinced that with a new regulator the instrument would be fixed. A few days later the new regulator arrived an after mounting it I started the instrument with again +15 Volt failure ??? Looking at the documentation I had no clue what could be the problem and I concluded it had to be a damaged trace on the PCB. I started doing measurements with an ohmmeter to check PCB traces. These measurements leading me to an undocumented component on the PCB. It was a relay used for switching on the power supplies. It was not documented as my instrument had an optional high stability timebase and the changes were not in my documentation. I was already glad I found some documentation which was readable. I removed the mounting screws of the PCB to be able to look at
the backside of the PCB and flip it open, as written in the documentation. At
first I did not succeed in flipping it open and became doubtful if that would be
a good way to proceed. Somehow the board was not free to be opened but I did not
see where it stuck. I did not find any damaged traces on the backside in the
neighbourhood of the power supply or the relay I found. Only way to explain the
failure was to suspect a failure in the relay. Looking on the side of the relay I saw that it had 4 switching
contacts. From the documentation I knew the instrument using only 3 different
voltages. I had to do some measuring and searching to find what contact
of the relay was not in use. When I found it I realized an easy solution could
be realized in adding two wire bridges between the unused contact and the
failing contact for the +15 Volt power supply. After connecting my power meter I saw indication of RF from the output and by switching on a receiver and setting the frequency I could also hear a stable and strong carrier, so I concluded that the instrument is working again.
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